Recipes standardize the structure of all information that describes production of one or more products. Recipes contain the minimum set of information that uniquely defines the manufacturing requirements for a specific product.
To provide the greatest flexibility to process manufacturers, formulas and routings are built independently. They are linked using a recipe and its validity rules.
Pre-requisites:
Formula – Click the following, link to know about defining a formula
Routing - Click the following, link to know about defining a routing
Navigation: Process Engineer > Recipes
Enter the Code for the recipe, Version & Description of the recipe.
Enter the Formula to be associated with the recipe; the main product of the formula will appear in Product field.
The Quantity displayed is the sum of the product quantities entered in the formula. UOM is the unit of measure for the formula associated with this recipe.
Enter the Routing to be assigned with the recipe.
Enter the Owner Organization. In order for us to enter or edit information for the recipe, we must have an association with this organization and permission to access and change this field.
Process loss fields will be defaulted based on the routing assigned. If needed except Theoretical Loss, Planned Loss & Fixed Loss values can be changed.
Note:
If a routing is not associated to a recipe or if a routing class is not associated to a given routing, and process loss is not defined for that routing, these fields will be blank.
Enter Recipe Type as,
- Master to indicate the recipe is process cell specific. Master recipes define exactly how a product is made in a specific process manufacturing cell.
- Site to indicate the recipe is site specific. A site recipe has the same structure as a general recipe, but can be modified for the local language and unit of measure. It can be modified to account for local material availability.
- General to indicate the recipe is a general recipe for the specific product variation made by the company. The general recipe is usually created during or after the pilot plant scaleup of a research and development recipe.
Select the Calculate Step Qty indicator to let the application calculate step quantities automatically. Quantities are based on the amount of materials that go into and out of each supported step.
Select Contiguous if routings in this recipe must be run in one contiguous block of time. The batch that uses this routing cannot stop and start, even if it runs into downtime on the shop calendar.
Total Output Qty displayed is the sum of products & byproducts mentioned in the Formula.
Plant/Laboratory:
Enter the Organization for which the process loss is being defined for.
Type indicates whether the organization is Plant or Laboratory.
Process Loss displays the material that is lost through the process. This field is blank if you did not enter a routing. If needed, you can override the default process loss values.
Customer:
Entering information’s in the tab is optional.
Enter the Customer number.
Name indicates the name of the customer associated with the customer number entered.
Operating Unit is the parent organization associated to the customer entered.
Ship to Locator is the customer’s postal address.
Step Quantity:
If a routing was not entered, then this region is not available. On entering the Routing code, the steps associated in the routing will be defaulted.
Step Quantity value is based on the calculation of Quantity, Step Qty entered in Routing and Total Output Qty entered in recipe.
For Example, in the routing associated Quantity entered is 200 KGM & Step Quantity is 50 KGM. In the recipe the Total Output Qty is 175 KGM.
Step Qty / Quantity > 50/200 = 0.25
175 * 0.25 = 43.75
Charges display the total calculated charges for the step. Charges are the number of times the operation must be performed to complete the step for the specified step quantity.
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